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Advantages
1. Improve production efficiency
The Square Pipe Painting and Manufacturing Line can realize production through robot spraying system, automatic conveying device, etc., which reduces the time and error of manual intervention; through the streamlined production process, multiple workpieces can be coated at the same time, reducing the start-up and downtime of each production; in addition, it is equipped with advanced pre-treatment systems, such as automatic cleaning, degreasing and decontamination, which can effectively reduce the preparation time before coating.
2. Precision spraying
The Square Pipe Painting and Manufacturing Line uses high-precision spraying robots, which can accurately control the spraying angle, spraying speed and paint amount to ensure that each side of each square tube can be evenly coated. The automatic spraying system can maintain a constant spraying pressure and spray gun distance, avoiding uneven coating caused by improper human operation.
3. Save paint and energy
The automated spraying system can optimize the spraying path according to the shape and size of the square tube, reduce unnecessary repeated brushing, and save paint. The drying system of the coating production line adopts advanced hot air circulation and infrared heating technology, which can cure the paint faster and reduce energy waste. In addition, it is equipped with a heat recovery device, which heats the air by recycling the waste heat in the drying process, reducing energy consumption.
4. Environmental protection
The Square Pipe Painting and Manufacturing Line uses low VOC (volatile organic compounds) or solvent-free environmentally friendly paints, which release fewer harmful substances during the coating process and have less impact on the environment. The coating production line is equipped with waste gas treatment equipment, such as activated carbon adsorption devices, catalytic oxidation devices, etc., which can effectively treat harmful gases and volatiles generated during the coating process and meet environmental emission standards.
Applications
1. Construction industry
Square Pipe Painting and Manufacturing Lines are usually used for structural support, door and window frames, railings, stair handrails and other parts.
2. Transportation industry
Used to make railway guardrails, traffic sign poles, road isolation railings, etc.
3. Machinery manufacturing industry
Used for brackets, frames, structural parts and other parts.
4. Garden and urban facilities
Used to produce square tubes used in urban facilities, such as street lamp posts, fitness equipment, flower bed fences, etc.
5. Power and communication industry
Used for power, communication towers, and transmission line support structures.
6. Agriculture and environmental protection facilities
In the agricultural field, square tubes are often used in greenhouse racks, farm fences and other facilities.
7. Fire protection facilities
Square Pipe Painting and Manufacturing Lines are also often used in the construction of fire protection facilities, such as fire door frames and other fire protection brackets.
We first consult with customers to develop a comprehensive solution for square pipe painting and design the layout to accommodate their specific production site conditions. We can provide a customized design and supply for all machinery and transfer conveyors.
Below is a list of companies and groups who have previously purchased our products:
We can offer machines and services according to requirements and conditions,please leave us an inquiry or contact us if you need any further information.
Q: What is the working principle of the square tube coating production line?
A: The square tube coating production line usually includes multiple processes such as cleaning, rust removal, primer coating, topcoat spraying, and drying. Through the automated system, the square tube passes through these processing links on the conveyor belt in turn and finally completes the coating.
Q: What are the main components of the square tube coating production line?
A: Pretreatment system (including cleaning and rust removal equipment), spraying equipment (such as electrostatic spray guns, spray chambers, etc.), drying system (such as drying tunnels or ovens), conveying system (such as chain conveyors or roller conveyors), exhaust gas treatment equipment (such as paint exhaust gas purification systems)
Q: What coatings can be used for the square tube coating production line?
A: Common coatings include epoxy resins, polyurethanes, acrylic coatings, etc. These coatings have good corrosion resistance, aging resistance, and aesthetics.
Q: How to avoid coating shedding in the square tube coating production line?
A: Pretreatment is the key. Through an efficient cleaning and rust removal system, ensure that there is no oil and oxide on the surface of the square tube, improve the adhesion of the coating to the metal surface, and thus avoid coating shedding.
Q: How long does it take for the painted square tube to be used?
A: The painted square tube usually needs to be dried. The drying time varies depending on the type of paint and the drying equipment, generally between 10 and 30 minutes.
Q: What are the precautions for the maintenance of the square tube coating production line?
A: It is necessary to regularly clean the spraying equipment, replace the nozzle, check the temperature control system of the drying equipment, and check the normal operation of the exhaust gas treatment equipment to ensure that the production line operates efficiently for a long time.
Q: How big a pipe can the square tube coating production line handle?
A: The applicable size range of the square tube coating production line usually varies according to the design of the production line. The common size is 20mm x 20mm to 300mm x 300mm. Customized production lines can handle larger or smaller pipes.
Q: How to ensure the environmental friendliness of the coating process?
A: The square tube coating production line needs to be equipped with an exhaust gas purification system, a paint recovery system, a dust removal equipment, etc. to ensure that the coating and exhaust gas treatment comply with environmental regulations and reduce the impact on the environment.
Q: Is the operation of the square tube coating production line complicated?
A: Modern square tube coating production lines are usually equipped with automated control systems with simple and intuitive operation interfaces. Operators only need to perform basic settings and monitoring, which reduces the difficulty of operation.
Q: Can the square tube coating production line be integrated with other equipment?
A: It can be integrated with cutting machines, pipe bending machines, marking machines and other equipment to realize a fully automated production line for pipes, improving production efficiency and product quality.
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